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Making Nemo Knife and Friends

Posted on September 4, 2006December 10, 2019

Here are the fish knives I just finished up.

Here, I have the bug knives I made last fall as a reference, the fish knife patterns and the patterns laid out on the 154CM steel.

 

 

 

The fish have been heat treated here.

For planning, I made a paper copy of each fish.

Each scale pattern was drawn on the paper for planning and then followed during the actual construction.

The more time I take to plan a knife on paper, the better it always turns out.

I called this knife Nemo just to keep track of it.

There will be 3 scales attached to this.

The top and bottom fins will be box elder burl and the middle body will be dyed giraffe bone.

Here the top and bottom scales have been drilled and profiled to size.

Now I need to cut the giraffe bone to the proper size so it fits in between them snugly. Here’s how I did it.

I slipped a piece of paper between the blade and the two scales.

I then drew the outline of the giraffe bone scale by tracing around the inside of the other two scales pinned in place.

Once it’s drawn, remove the paper and cut it to the outline.

 

I glued the paper pattern to the back of the giraffe bone and then trimmed it to the outline.

Simple.

Once this basic outline is done, then it is a simple matter of trial and error to get a nice snug fit.

The scales have to be completely finished before they can be attached.

Sanding these after they have been attached won’t work.

These will be glued in place and then the giraffe bone will be dyed.

Finally all of the scales will be sealed with Deft Wood finish for a deep luster.

The giraffe bone is dyed using leather dye.

I’ve taped off the wood scales so I don’t get any dye on them.

I used 5 different colors of dye to get the colors I wanted.

Here is the finished product I named this one Nemo

Here I have some Mother Of Pearl I want to attach to one of the fish knives.

I used the 5-minute version of J-B Weld to fill in the hollow of the small shells.

First one side is filled in and the blade is laid into the goop.

It set up in a few minutes.

Then I drilled the hole for the pins through the back side through the shell.

I sharpened a drill bit before drilling and it went right through the shell with ease.

Then I filled in the second shell and attached it to the blade.

Once that had set up, I drilled through the second shell by going through the first set of holes I drilled. I also enlarged the hole by a few thousands so the pins don’t crack later from stress.

The long brown looking deal is a piece of Mammoth Ivory tusk.

Just under it is a fish knife that has a piece of this tusk cleaned up, polished and attached.

The stuff looks like a hard piece of dirt but cleans up to an amazingly beautiful piece of ivory.

Four more fish are done in this quick shot.

This is Nemo2.

The scales are cut and pinned here.

Notice that some of the edges are finished and some aren’t.

Before you glue the scales to the tang you have to finish the ‘leading edge’ of the scales entirely since you won’t be able to after it’s all glued up.

Now I’ll glue these up and finish shaping the scales and sand the top and outside edges to finish this one-off.

2 thoughts on “Making Nemo Knife and Friends”

  1. Justin says:
    March 24, 2020 at 11:37 am

    I don’t typically comment on posts, but as a long-time reader I thought I’d drop in and wish you all the best during these troubling times.

    Justin Hamilton

    Reply
  2. Roger D says:
    August 17, 2020 at 1:05 am

    Peculiar article, just what I needed. Thanks

    Reply

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